Originally Posted by
jim p
Step by step modifications done to Crate V5 amp
1) Remove the amplifier from cabinet. First remove speaker jack then the six screws holding back cover of amplifier then with amplifier upside down remove four screws two on each side of cabinet that hold amplifier chassis in cabinet. (Note: you may want to enlarge the holes slightly in sides of cabinet and on back cover to make reinstallation and future removal easier)
2) If you haven’t already done so (you do have this unplugged right?) get out a dc voltmeter the highest voltage in the amplifier is approx. 320 volts DC measure from chassis to R25 should be 0 to 15 volts if so you are safe. This amplifier has a bleeder resistor R25 so supplies should drop after power down.
3) Remove preamp (12AX7) and power tube (EL84 6BQ5) put them some where you wont break them.
4) Next remove knobs on front panel may require flat blade screwdriver and a thin piece of wood to work against to prevent scratching front panel. The pots are D shaft type walk then off gently. Then remove nuts holding pots and ¼ inch jack on front panel.
5) Now make note of all the connections to the PC board because you are going to remove them. If you have a digital camera now is a good time to use it. Also if you print out the schematic note wire color and location on it. The faston connectors J4 J5 J1 and J2 may be hard to remove don’t break them of pcb by working them back and fourth.
6) Next remove the six screws that hold PCB into chassis and take it out. (hope you are putting parts someplace you wont loose them)
PC Board modifications
(See attached pictures of mods and changes to schematic also pic DSCF0947.jpg in previous post is the pre emphasis mod the tone mod is incorrect in that post tie unused side of pot in tone control to wiper not ground or unconnected up to you)
1) You are going to be removing approx 10 parts. You will need solder, solder wick, soldering iron, needle nose pliers and desoldering tool. In manufacture the compnet leads have been bent so desolder a componet lead then straighten it before removing or you may damage PCB plated feedthrough.
2) This modification will use the two Op Amp stages for an input buffer and small gain to over come loss due to pre emphasis circuit that will be added. Desolder and remove volume pot from PCB. Next remove R13 this makes IC1-A a unity gain buffer. Remove C26, C24 and C27 replace C24 with a 47nF 50-100 volt poly cap.C24 sets the low frequency limit at input to the amplifier with 47nF this is approx 125 HZ 3db down (for more bass use 100nF). In the place of C27 install a 33k ¼ watt resistor this equals a gain of 1.22 for IC1-B (want to keep gain low so first stage tube will clip before the Op Amp with overdrive).
3) Pre emphasis circuit For the tone control to be able to cut, boost and be set for flat response the high frequencies need to be boosted first. So C25 needs to be removed if you want replaced or use it again for this mod. Install one lead of a 100nF 50-100 volt cap into plated hole (via) that is connected to pin 7 of IC1 in the second hole of C25 insert lead of 33k ohm ¼ watt resistor with a 10nf capacitor accost it then connect the other lead of the 33k resistor to the second lead of the 100nF capacitor. If you want full treble brighter you can lower value of R2
4) Tone stack and volume control Here we will put volume control after tone stack and first tube stage so you will be able to overdrive input tube and still control volume. Remove C5 C6 C28 and C4 Change C6 to a 22nF 50-100volt poly capacitor. (Here a lower value cap will raise where the tone control will cut the highs higher value will lower it.) Now the volume control remove R15 and R27 using the volume pot removed from the board you will need to bend the leads 90 degrees towards the back of the pot to attach 1 ½ inch wires to the three terminals of the pot. Also need to insulate PCB were pot was attached to prevent shorting (three layers of electrical tape works) looking at the front of the pot as use to be connected to the PCB the right side terminal connects to the plated hole C28 that connects to R29 the center terminal (wiper) connects to the plated hole of R27 that connects to R7 and control grid (pin 2) of the 12AX7. The last terminal goes to the plated hole of R27 that goes to ground. (note be careful the leads soldered to pot do not short to metal back shell of pot no sound out of amp)
5) Oscillating power tube in testing the amplifier found output did not clip symmetrically and oscillated when clipped. Based on the tube data sheets the cathode biasing is to high in value. Change R17 to 270-300 ohms 2-5 watt or parallel the 330 5 watt with another 1.5k ohm 2 watt (270 ohms)
6) That’s it now put it back together and be careful around high voltage always follow one hand rule working on tube amplifiers. The one hand rule is make sure other hand and body are not tied to ground other hand does all the probing. So tie meter or scope ground to the chassis ground then do all your measurements.
Other tweaks
From the way this amplifier is set up it may have had gain, tone and volume controls?
And they took the volume control out instead of the gain control so if you add a third 250k pot across TL01-B same as in the stock schematic this will be a gain control you should add a 27k resistor in series to set minimum gain at unity (1).
Lowest frequency amplified the stock value of C24 is to low 3db down at approx 270Hz the value in the mod is 47nF for 125Hz if you want you can go bigger 100nF but this may increase that annoying 60 Hz hum we have all come to love.
On the pre emphasis mod you can change the value of R2 to increase or decrease the brightness of the maximum tone. Higher value for R2 (stock 100k) will reduce the maximum lower value increase it. If you lower the value you may want to increase the gain in the Op Amp stage to offset the loss.
Tone control pot from my results the tone is flat at the 9 o’clock position so if you use a 100k (125K) pot for the tone control this will move it to the 12 o’clock position.
Changing where the tone control operates you can reduce the value of C6 to raise or lower where the tone control operates but you should change the value of the cap in the pre emphasis circuit also (10nF across 33k ohm).