Duff said:
I did not take that apart. I can probably do that but might have to remove the chasis.
Tung: what is the problem in removing the chasis? Any specific concern areas?
I'm thinking I can find info on the internet like on Eurotubes page that give you instructions on how to safely handle tube amp work.
Is anyone aware of any directions regarding protecting yourself from the lethal voltages present in tube amps?
Help is definitely appreciated.
People must do this all the time, and do it safely. Tube amps have to be re tubed frequently. I lot of people must like to do it themselves, safely, of course.
Thanks for the concern Tung. I will not attempt the job unless I am sure that I can do it safely. Have you done it?
Duffy
I've been building and working on tube amps for over 10 years now. I've lost count how many times I've biased cathode bias amps. I've gotten shocked a few times, mainly due to carelessness, but I'm still here mainly due to following some safety guidelines.
Here are a few sources:
http://www.drifteramps.com/safety.html
http://www.ampmaker.com/index.asp
http://aikenamps.com/SafetyTips.html
If you Google "tube amp safety" you'll get a few more.
Generally you only want to work on tube amps when they are unplugged, off and have had the power drained from them. With biasing, the amp has to be turned on. Working on a live chassis is inherently dangerous.
When probing a live chassis, you never want to put both hands in the chassis at the same time. Put one hand in your pocket to keep from using it. That way if you get shocked, the current won't travel across your heart and stop it.
With the amp off and unplugged, the main area of concern is the power supply filter caps. These can store a charge long after the amp has been turned off. To safely work on an amp with the amp turned off and unplugged, you will need to drain the filter caps. Don't short them with a screwdriver, you can damage the caps and/or the amp this way. You can make a device to drain the caps with two pieces of 18-22ga. 600v wire, two insulated aligator clips and a 1k ohm 5W resistor. Basically you solder the two pieces of wire to the resistor and then solder an aligator clip to each end of the wire. Clip one end of the device and then clip the other end to the positive terminal of the first power supply filter cap. NOTE: this is only to be used with the amp off and unplugged. Leave the device in place for a few minutes and use your DMM to check to see if there is any residual voltage. I usually leave the device in place while working on the circuit and take it off right before I power the amp up.
With the amp on you have to worry about the 120v AC from the wall. I've gotten bit several times.
Here are some instructions for biasing a Valve Junior which has a similar output section to the V8:
http://www.diycustomamps.com/valvejunior.htm#vjbias
In your case, the part number of the cathode bias resistor is R17.
One thing: the schematic shows 100 ohms for R17. If your power supply voltages are anywhere near 300v (the schematic doesn't say), R17 is too low. Generally I like to use a 270 ohm resistor to get the EL84 biased so that it is not over its dissipation.
However, one of the reasons you may like the sound of the stock circuit is that it is overdissipating the EL84. If you rebias so that the EL84 is within its dissipation rating, the tone may change and you may or may not like it.
One other thing that occured to me is that with PCB-based amps like the Crate, is that sometimes there are cold solder joints on the PCB. Also amps like that tend to use ribbon connectors which can come loose and cause intermittent problems like you described.
My recommendation is to swap out the EL84 and 12AX7 tubes and see if that clears up the problem before opening up the chassis and exposing yourself to hight voltage.
Please post questions if anything is unclear.
BTW, one excellent source of info on single ended amps is the
sewatt.com forum. You have to join to post, but it is set up to help newbies learn to work on amps safely.
HTH,
tung